How does Cottony Work
Cottony, with its vast experience in this industry provides the best quality output with the usage of highly advanced machineries and skillful labours with an efficient supply chain management to look deep into every process of manufacturing.
1Yarn
Choosing the right fibers is crucial for quality and durability of the end product. Factors to consider include tensile strength, elasticity, texture, and colorfastness, as well as intended use. Natural fibers offer breathability, while synthetics provide durability. Sustainable options like bamboo and organic cotton are eco-friendly. Consideration of these factors ensures that fibers are best suited to achieve desired results.
- Cotton
- Organic Cotton
- Modal
- Viscose made from Bamboo
- Viscose
- Elastane (Spandex)
- Nylon
- Polyester Filament
- Polyester Staple
2Knitting
Fabric construction involves weaving fibers or yarns to create a flexible and durable material. Different fibers and weaving patterns can create various textures and strengths. Chemical treatments and dyes can enhance properties. Quality control is essential.
- Fleece
- French Terry
- Jersey
- Interlock
- Pique
- Mesh
- Melange
- Viscose blends
- Cotton blends
- Polyester Blends
3Dyeing
Dyeing units can imply Soft flow Dyeing, Airflow Dyeing and other major dyeing techniques.
4Compacting
Our compacting process provides fantabulous finishing for the freshly printed fabrics which illuminates the quality of the fabric, making it free from wrinkles.
5Printing
Printing units performs Phthalate free printing, Nickel free printing, PVC free printing, CMYK printing, Reactive printing, Discharge printing, Flock printing, Hi-Density printing and all Pigment printings.
6Embroidering
Embroidery units apply Applique embroidery, Sequence embroidery and all other types of embroidery processes.
7Cutting
Highly skilled employees and well fabricated machines get together and bring out precise elements for the garments.
8Sewing
Modernized sewing systems with qualified and experienced employees with high professional machines are used for crafting the fabric.
9Trimming & Checking
Advanced Air-operated machines with under-thread Cutter are utilized for cutting and trimming the unwanted remaining of the sewing process.
10Ironing
Vacuum-press ironing machines are used for removing wrinkles with ease and iron them to provide a better appearance and perfect finishing.
11Packing
The garment is checked completely before packing process. The garment is tagged and finally packed into a complete product.
12Metal Detecting
Completely mechanized, Needle check metal detector machines are used for detecting the metal contamination from the garments.
13Carton Box Packing
Packed in sturdy carton boxes to ensure secure delivery and safe storage. We use high-quality packaging materials for superior protection.
